Southwire Voltage Drop Calculator

Calculate voltage drop in electrical circuits based on wire size, length, current, and system type. Ensures compliance with NEC recommendations.

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How to use this tool?

How to Use the Southwire Voltage Drop Calculator

  1. Select Conductor Material: Choose Copper or Aluminum from the dropdown. This affects the resistivity constant used in calculations.
  2. Choose System Type: Pick Single-Phase or Three-Phase to match your electrical system.
  3. Pick Wire Size (AWG): Select the American Wire Gauge (AWG) from 14 AWG to 4/0 AWG. Larger AWG numbers mean thinner wires.
  4. Enter One-Way Length: Input the distance from the power source to the load in feet. Use whole numbers or decimals.
  5. Enter Load Current: Provide the circuit amperage in amperes (A). Use decimals if needed (e.g., 20.5).
  6. Enter Source Voltage: Input the nominal system voltage in volts (V) (e.g., 120, 240, 480).
  7. Calculate: Click the Calculate Voltage Drop button to see results.

Understanding Results:

  • Voltage Drop (V): The actual voltage lost along the wire.
  • Voltage Drop (%): Percentage relative to source voltage.
  • Status: Indicates if drop is acceptable (≤3%), marginal (3-5%), or exceeds 5% (requires design change).
  • Formula: Shows the exact calculation used for verification.

Note: All inputs must be positive numbers. Length is in feet (imperial). The calculator uses NEC recommended limits.

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Frequently Asked Questions

Voltage drop is the decrease in electrical potential along a conductor due to its resistance. Excessive drop can cause equipment malfunction.

NEC recommends no more than 3% drop for branch circuits and 5% total including feeders.

Yes, it uses standard resistivity values for copper and aluminum, similar to Southwire's methodology.

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